SS304 316 Stainless Steel Pipe Fittings Chuck Quick Clamp Welded Coupling
Stainless Steel Press Pipe Fittings
|1||EPDM||Black||-20 To 120||Potable Water, Cooling Systems, Etc|
|2||FKM||Green||-20 To 200||High Temperature System, Solar, Etc|
|3||NBR||Yellow||-20 To 100||Oil, Gas, Lubricants, Etc|
1. Easy and quick installation
2. Low cost of labour
3. No gluing, threading or welding
4. Reliability of the joints
5. Resistance to corrosion
6. Security of hygiene
7. Compatible of pressfitting system
Right steps for the installation
Step 1 – cutting
Cut the pipes using suitable tools that will avoid the risk of buckling. For example, the machine oxygen cutting and
the use of a disc grinding wheel are not recommended.
Step 2 – deburring
Carefully deburr the pipe, both internally and externally, as a possible residual burr could damage the O-ring and
compromise the connection tightness.
Step 3 – O-ring checking
Check the correct position of the O-ring inside the toroidal chamber and lubricate it with water or soap. Do not use
oil or grease at all.
Step 4 – insertion
Put the pipe into the fitting and push it through a slight rotation until it’s complete stop.
Step 5 – marking
Fix the correct position between them using a marking pen in order to see possible movements before pressing.
Step 6 – providing the pressing tool
Provide the pressing tool with the suitable jaw as per the diameter of the fitting to be pressed.
Step 7 – setting pressing tool
Set the pressing tool in a correct way so that the toroidal chamber is inside the proper housing of the jaw.
Step 8 – pressing
Carry out the pressing process until the jaw-halves come in contact.
Step 9 – after pressing
Once pressed, the fitting guarantees both the stiffness of the whole system and the perfect tightness of the O-ring.
Connections are now no longer divisible and resist against high stress.
Packaging & Shipping
SAMSONG Industrial Inc has created a good reputation in lines of Yacht, Marine equipment, Precision casting and polishing, stainless steel building hardware and tableware etc. Xihu (West Lake) Dis.g to offer best products according to customer’s requirement and professional service to satisfy all customers.
The team believes in maintaining CZPT situation relationships with all clients. Taking quality products and clients′ satisfaction as the core value, the company respects every customer and spares no effort to cater to diverse needs of business partners. The dedication and honesty we show toward our works transforms us into a reliable name among clients.
The product we offered are widely recognized and trusted by users and can meet continuously changing economic and social needs.
Welcome new and regular customers to contact us for future business relationships and mutual success!
The company has been awarded “HangZhou Private Science and Technology Progress Company”, “Heavy Contract and Credit-keeping Company”, “Excellent Tax Company” and “Excellent Financial Contribution Company”. And has passed the ISO 9001 certification, TS16949 auto parts certification and CE certification exported to Europe.
1. Innovation & Technology
We are adopting the most efficient, and environmentally friendly technology to manufacture the best marine hardware for global customers. Our technology makes our products endure.
2. Design & Manufacture
Always focus on the customer’s demand for CZPT and pretty marine products. We design and manufacture products to meet today’s modern style, to equip customers’ boats with strong and delicate hardware. That’s the principle for all of our technicians.
3. Quality & Productivity
We have set a scientific procedure for product’s design, manufacture and test to ensure all products are of quality and beauty. With skilled technicians and efficient machines, we are able to produce in a large scale to meet the demand of wholesale partners.
4. Trustable Service
Our service starts from your enquiries, and last to your final satisfaction. We would help you settle every detail of your demand, choose your most favorable products and arrange most efficient shipment and handle all other procedures till the product fits your boat well.
Q1. When will you send the products after the order is placed?
Answer: Most of our products are available in stock, and we would arrange for delivery as soon as the order details are confirmed.
Q2. Can you help arrange for shipping if in large quantity?
Answer: Yes, we would provide one-stop service for all customers including manufacturing, package, shipping and after-sales service. We could provide most efficient shipping service as required.
Q3. How can I pay the order ?
Answer: We have several payment tools available to customers, please confirm with our salesman before your payment to ensure the payment is safe and efficient.
Q4. Can you customize my products?
Answer: Yes, we have factories and could design and manufacture products with specific requirement. Please do not hesitate to contact us and tell us your demand.
How do Clamp Couplings Contribute to Reducing Backlash and Resonance in Rotating Machinery?
Clamp couplings play a crucial role in reducing backlash and resonance in rotating machinery, enhancing the overall performance and reliability of the system. Here’s how they achieve this:
1. Backlash Reduction:
Backlash is the play or clearance between mating components in a mechanical system. In rotating machinery, backlash can lead to lost motion, reduced precision, and inefficiencies. Clamp couplings offer several features that help minimize backlash:
- Zero-Backlash Design: Some clamp couplings are designed with a split hub and a clamping mechanism that ensures a tight fit around the shafts. This zero-backlash design eliminates any clearance between the coupling and the shafts, reducing or even eliminating backlash.
- High Clamping Force: Clamp couplings exert a strong clamping force on the shafts, ensuring a secure and rigid connection. This prevents any relative movement between the coupling and the shafts, further reducing backlash.
2. Resonance Damping:
Resonance occurs when the natural frequency of a rotating system matches the frequency of external forces or disturbances. This can lead to excessive vibrations and potential damage to the machinery. Clamp couplings can help dampen resonance in the following ways:
- Material Selection: High-quality materials like stainless steel or aluminum alloy are commonly used in clamp couplings. These materials possess excellent damping properties, dissipating vibrations and minimizing resonance effects.
- Precision Machining: Clamp couplings are precisely machined to maintain balance and reduce vibration during operation. Balanced couplings minimize the likelihood of resonant frequencies being excited, contributing to a smoother operation.
- Torsional Stiffness: Clamp couplings offer controlled torsional stiffness, which helps prevent the buildup of excessive vibration amplitudes and reduces resonance occurrences.
3. Misalignment Compensation:
Another factor contributing to backlash and resonance is misalignment between shafts. Clamp couplings can accommodate a certain degree of angular, parallel, and axial misalignments, reducing the impact of misalignment-induced backlash and vibrations.
Overall, clamp couplings provide a secure and precise connection between shafts, minimizing backlash and resonance in rotating machinery. By choosing the appropriate clamp coupling based on the specific requirements of the application, engineers can optimize the performance and efficiency of the rotating system.
Real-World Case Studies of Clamp Couplings in Engineering Projects
Clamp couplings have been widely used in various engineering projects, showcasing their effectiveness and reliability. Here are some real-world case studies:
- Wind Turbine Applications: In the renewable energy sector, wind turbines require efficient power transmission between the rotor and generator. Clamp couplings have been successfully used to connect the shafts, allowing for easy installation, alignment, and maintenance. Their ability to handle high torque and misalignment ensures reliable performance even in harsh environmental conditions.
- Industrial Machinery: In heavy machinery and industrial equipment, clamp couplings have proven to be a preferred choice for connecting rotating shafts. A case study involving a large-scale conveyor system in a mining operation demonstrated that clamp couplings provided excellent torque transmission and allowed for quick and straightforward replacement during maintenance.
- Marine Propulsion Systems: Clamp couplings are widely used in marine propulsion systems for boats and ships. A case study involving a commercial vessel showed that stainless steel clamp couplings significantly reduced maintenance downtime due to their corrosion resistance and ability to handle dynamic loads, ensuring smooth and reliable operation.
- Aerospace Applications: In the aerospace industry, clamp couplings have been employed in critical components such as flight control systems and engine assemblies. A case study involving an aircraft engine demonstrated that clamp couplings provided precise and robust shaft connections, contributing to the overall performance and safety of the aircraft.
- Automotive Engineering: In automotive engineering, clamp couplings are used in various drivetrain components. A case study involving an electric vehicle showcased that clamp couplings allowed for compact and lightweight designs, minimizing power losses and enhancing energy efficiency.
Conclusion: These case studies highlight the versatility and reliability of clamp couplings in diverse engineering projects. Whether in renewable energy, heavy machinery, marine, aerospace, or automotive applications, clamp couplings have proven to be an effective solution for connecting rotating shafts, providing efficient power transmission, and reducing maintenance downtime.
Industry Standards and Certifications for Clamp Couplings
There are several industry standards and certifications that may apply to clamp couplings, depending on their design, materials, and intended applications. These standards ensure that the clamp couplings meet specific requirements and quality benchmarks, providing confidence in their performance and reliability.
Some of the commonly recognized standards and certifications for clamp couplings include:
- ISO 9001: This is a quality management system standard that sets requirements for the design, development, production, and service of products. Manufacturers of clamp couplings may obtain ISO 9001 certification to demonstrate their commitment to quality and continuous improvement.
- ASME B29.1: This standard is specific to roller chain drives and includes guidelines for chain coupling dimensions and interchangeability.
- AGMA 9002-C16: This standard, developed by the American Gear Manufacturers Association, provides guidelines for inspection practices of flexible couplings, which may include clamp couplings.
- API 671: This standard is specific to couplings used in petroleum, chemical, and gas industry services. It sets requirements for special-purpose couplings, such as those used in compressors and pumps.
- DNV GL Type Approval: The Det Norske Veritas Germanischer Lloyd (DNV GL) provides type approval certification for couplings used in maritime and offshore applications. This certification ensures that the coupling meets specific quality and safety standards for marine use.
- ATEX: For couplings used in explosive atmospheres, the ATEX directive sets requirements to prevent ignition sources and ensure safety. ATEX compliance may be necessary in certain industrial settings.
It’s important to note that not all clamp couplings require certification under these standards, as the applicability depends on the specific industry and use case. Additionally, some manufacturers may adhere to their own internal quality control measures without seeking external certifications.
When selecting clamp couplings for particular applications, it’s essential to consider whether specific industry standards or certifications are necessary. Consulting with suppliers or coupling manufacturers can help ensure that the chosen clamp couplings meet the required quality and safety standards for their intended use.
editor by CX 2023-08-14